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Tengzhou, Shandong, China
Innovative Electrical Solutions for CNC Machines
Innovative Electrical Solutions for CNC Machines
YWJ1 Oil Mist Collector: Improve Air Quality, Protect Equipment, and Enhance Productivity
In modern metalworking environments, including CNC machining centers, lathes, milling machines, grinding machines, and automated production lines, cutting fluids and lubricants are frequently atomized during high-speed machining processes. These airborne oil mist particles can negatively impact employee health, reduce machine efficiency, contaminate workspaces, and increase maintenance costs.
To address these challenges, Shansen CNC’s YWJ1 Series Oil Mist Collector is designed to efficiently capture and recover oil mist generated during machining operations. Featuring advanced electrostatic collection technology, the YWJ1 series helps create a cleaner, safer, and more productive workshop environment while supporting sustainable manufacturing practices.
Why Is an Oil Mist Collector Essential in Machine Shops?
During machining operations, cutting fluids are exposed to high temperatures and high-speed tool movements, creating microscopic oil droplets that remain suspended in the air.
Without proper filtration, these oil mist particles can:
- Affect operator health and respiratory safety
- Reduce workshop air quality
- Create slippery floors and safety hazards
- Accumulate on machine surfaces and electrical components
- Increase maintenance requirements
- Shorten equipment lifespan
- Contribute to environmental pollution
As manufacturing facilities move toward cleaner and smarter production environments, oil mist collection has become an essential component of modern machine tool systems.
How the YWJ1 Oil Mist Collector Works
The YWJ1 Series utilizes a highly efficient electrostatic adhesion and oil return flow system.
The purification process consists of several stages:
Stage 1: Pre-Filtration
Contaminated air enters the collector and passes through a pre-filter that removes larger particles and contaminants.
Stage 2: Electrostatic Ionization
The remaining oil mist enters a high-voltage electrostatic field where oil particles become electrically charged.
Stage 3: Electrostatic Collection
Charged oil particles are attracted to collection plates and separated from the airflow.
Stage 4: Oil Recovery
Collected oil condenses and flows back through the return system, allowing valuable cutting fluid to be reused.
Stage 5: Clean Air Discharge
Purified air is safely released back into the workshop, improving overall air quality.
This advanced filtration process delivers excellent oil mist removal efficiency while minimizing consumable costs.
Key Components of the YWJ1 Series
The YWJ1 Oil Mist Collector consists of:
Main Body Unit
Features an integrated motor and impeller assembly designed for stable operation, low noise, and minimal vibration.
Electrical Control Box
Provides safe and convenient operation with a simple and reliable control system.
Pre-Filter
Captures larger oil particles and debris before they enter the electrostatic filtration stage.
High-Voltage Electrostatic Module
The core purification component that effectively removes fine oil mist particles through ionization and electrostatic adsorption.
Oil Drain System
Allows collected oil to flow back for recycling and reuse, reducing operating costs.
Outstanding Structural Features
High-Efficiency Oil Mist Collection
Specifically engineered for collecting and recovering oil-based atomized particles generated in machining applications.
Reusable Electrostatic Modules
All electrostatic collection modules can be cleaned and reused, eliminating the need for disposable filter elements and reducing waste.
Multi-Stage Filtration Design
Large oil particles are mechanically separated through a honeycomb metal mesh, while smaller particles are captured by the electrostatic field.
Compact and Modular Construction
The modular design simplifies installation, maintenance, and cleaning while providing flexibility for various machine configurations.
Low Noise Operation
The system operates at noise levels below 72 dB(A), helping maintain a comfortable working environment.
Industry-Compliant Design
Manufactured according to relevant industrial standards for reliable and long-term performance.
Key Advantages of the YWJ1 Oil Mist Collector
Exceptional Filtration Efficiency
The YWJ1 can effectively remove oil mist particles ranging from 0.1 to 0.01 microns, achieving a purification efficiency of over 98%.
Improved Workplace Safety
By reducing airborne contaminants and preventing oil accumulation on floors and machinery, the system helps create a safer working environment.
Reduced Maintenance Costs
The reusable filtration system significantly lowers replacement and maintenance expenses compared to traditional filter-based collectors.
Equipment Protection
Oil mist can contaminate machine tools, electrical cabinets, and precision components. Efficient oil mist removal helps extend equipment life and maintain machining accuracy.
Environmental Benefits
Recovering oil and reducing airborne emissions contribute to greener manufacturing and lower environmental impact.
Typical Applications
The YWJ1 Series Oil Mist Collector is ideal for:
- CNC Machining Centers
- CNC Lathes
- Conventional Lathes
- Milling Machines
- Grinding Machines
- Drilling and Tapping Centers
- Automated Production Lines
- Metal Cutting Equipment
- Precision Manufacturing Workshops
Flexible Installation Options
To accommodate different machine layouts, the YWJ1 Series offers multiple installation methods.
Top Mounting
Mounted directly on top of the machine enclosure, providing efficient oil mist extraction while saving floor space.
Benefits:
- Compact installation
- Short duct routing
- Easy integration with CNC machines
Side Mounting
Suitable for machines with limited top space.
Benefits:
- Flexible positioning
- Easy access for maintenance
- Adaptable to existing equipment
Optional flanges, flexible hoses, and mounting brackets can be configured according to customer requirements.
Optional Accessories
The YWJ1 Series can be equipped with:
- Air Inlet Pipes
- Flexible Connection Hoses
- Oil Return Pipes
- Installation Brackets
- Mounting Flanges
These accessories help optimize installation and improve overall collection efficiency.
Easy Cleaning and Maintenance
One of the major advantages of electrostatic oil mist collectors is their low maintenance requirement.
The recommended cleaning procedure includes:
- Turn off the main power supply.
- Discharge residual voltage.
- Remove the electrostatic collection unit.
- Clean using a suitable cleaning solution.
- Rinse thoroughly with clean water.
- Allow components to dry completely.
- Reinstall and resume operation.
Because the collection modules are reusable, maintenance costs are significantly lower than traditional disposable filter systems.
Technical Specifications (YWJ1-15)
| Parameter | Specification |
|---|---|
| Model | YWJ1-15 |
| Power Supply | 220V / 50Hz |
| Fan Power | 150W |
| Airflow Capacity | 600–800 m³/h |
| Electrostatic Voltage | 12 kV |
| Output Voltage | 6 kV |
| Output Current | 20 mA |
| Electrostatic Power | 300W |
| Filtration Efficiency | ≥98% |
| Operating Temperature | ≤80°C |
| Dimensions | 340 × 361 × 360 mm |
| Weight | 48 kg |
Choose Shansen CNC for Cleaner and Safer Manufacturing
As environmental standards continue to rise and manufacturers seek higher productivity and safer workplaces, effective oil mist management has become more important than ever.
The Shansen CNC YWJ1 Series Oil Mist Collector combines advanced electrostatic filtration technology, high collection efficiency, reusable components, and flexible installation options to deliver a reliable air purification solution for machine tool applications.
Whether you operate CNC lathes, machining centers, grinding machines, or automated production lines, the YWJ1 Series helps improve workshop air quality, protect valuable equipment, reduce maintenance costs, and support sustainable manufacturing.
Looking for a reliable oil mist collection solution for your machine tools? Contact Shansen CNC today to learn more about the YWJ1 Series Oil Mist Collector and discover how it can improve your production environment.
